Every CNC machine generates an enormous stream of data. Most shops throw all of it away. Manufacturing Intelligence captures it, interprets it, and tells you what it means — in time to act.
RigidPredict identifies failure signatures days before breakdown. RigidAlert flags anomalies the moment they appear.
Adaptive Feed, Chatter Suppressor, and Thermal Drift Compensator run closed-loop on the machine. No operator intervention.
Every module runs on RigidNode at your location. Machine data never leaves your network.
Red = live on RigidAI. Navy = RigidPulse motion control (coming). Teal = RigidSense sensor intelligence (coming).
Real-time CNC health monitoring. Chatter detection, adaptive feedrate adjustment, spindle thermal monitoring.
Predictive maintenance AI. Identifies failure signatures days before breakdown. No more unplanned downtime.
Real-time Overall Equipment Effectiveness scoring — availability, performance, quality.
Anomaly detection across any sensor stream. Configurable thresholds with escalation routing.
Quality control deviation detection. Real-time dimensional check against specification.
Shift performance analytics. Per-machine, per-operator, per-material trend reporting.
Real-time spindle load feedback adjusts feed rate continuously. Prevents tool breakage.
FFT-based vibration detection with automatic spindle speed micro-adjustment.
Continuous thermal model predicts and offsets axis drift without stopping the machine.
Acoustic emission and current signature track tool life. Forecasts change interval.
Identifies work material from cutting signature during first pass.
Verifies path against work envelope and fixture model before each cycle.
Profiles spindle and axis power consumption. Identifies energy waste.
Captures every motion anomaly with full sensor context for RigidVault.
Continuous vibration analysis per axis. Identifies bearing wear and resonance.
High-frequency acoustic emission detection for micro-cracks and tool edge failure.
Continuous spindle bearing and balance scoring updated every cycle.
Temperature, humidity, and particulate monitoring at the machine level.
Coolant flow, pressure, temperature, and concentration monitoring.
Per-machine power draw profiling for anomalous consumption patterns.
Strain gauge-based fixture loading analysis for part seating errors.
Statistical process control on dimensional outputs across runs.
All modules run on RigidNode at your location. RigidTrust enforcement →
8 sensor intelligence modules turn raw signal into structured data at the machine level.
Adaptive Feed, Chatter Suppressor, Thermal Drift run closed-loop in real time.
RigidPredict, RigidOEE, RigidAlert, and RigidQC look across thousands of cycles.
Telemetry, decisions, anomalies write to sovereign local storage. Each run improves the next.
Three Laws pre-flight. Sovereignty Indicator on every inference. Your intelligence is yours alone.
RigidPulse Intelligence, RigidPredict, RigidOEE, and RigidAlert are included with RigidNode Industrial and Sovereign tiers.
shaun@kavanaghind.com · 8 km from TACOM
Kavanagh Industries · Always on